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Cathay Pacific Airways COVID-19 road map for passengers

Cathay Pacific
Photo: Cathay Pacific

Cathay Pacific Airways has rolled out a comprehensive health roadmap for widening its network including transit flights through Hong Kong.

The airline says that “while the risk of transmission from one passenger to another onboard remains very low, we’re introducing additional requirements for added protection.”

READ: June emerges as the start of airline re-building. 

The requirements from the airline are as follows;

Before you fly

In response to COVID-19, we have implemented a number of measures to safeguard the wellbeing of our passengers and crew. While the risk of transmission from one passenger to another onboard remains very low, we’re introducing additional requirements for added protection.

  1. If you are feeling unwell

We’re unable to accept anyone presenting symptoms consistent with COVID-19 for travel and therefore ask that you postpone travel if:

  • you are feeling unwell with respiratory symptoms, such as a fever, cough, sore throat or muscle aches;
  • you have been in close contact with a confirmed case of COVID-19 in the 14 days prior to travel; or
  • you have been diagnosed with COVID-19.

Please note: passengers that have been diagnosed with COVID-19 are required to provide a medical certificate confirming they have recovered and are no longer contagious in order to travel.

  1. Preflight health declaration

From 29 May 2020, we require passengers to answer health screening questions upon check-in at worldwide airports including Hong Kong.

  1. Face coverings requirement

From 15 May 2020, passengers are required to wear face coverings in situations where they cannot maintain a physical distance of 2 metres (6.5 feet) from others, or as directed by our airline employees. This includes:

  • during check-in;
  • in our lounges;
  • during boarding;
  • in the aircraft cabin; and
  • during disembarkation.

It’s also strongly recommended that face coverings are used in high-traffic areas such as security lines and baggage collection areas. Passengers who are unable to tolerate a face covering, including children under six years old, are exempt from this requirement.

We kindly ask that you bring your own appropriate face covering to wear throughout your journey – all types of masks and coverings are suitable. For a sustainable option, please visit the Centre for Disease Control and Prevention, Link opens in a new window operated by external parties and may not conform to the same accessibility policies as Cathay Pacific, to learn more about cloth face coverings and how to make one at home.

This requirement will remain mandatory until further notice.

From 1 June 2020, air transit services at Hong Kong International Airport will resume in phases. Passengers travelling with Cathay Pacific and Cathay Dragon will be able to transit Hong Kong if:

  • Their itinerary is contained in a single booking and
  • The connection time to their next Cathay Pacific or Cathay Dragon operated flight is within 8 hours.

Subject to both requirements being met, from 1 June 2020, transit connections will be available between Hong Kong and the destinations that the airline operates flights to.

A health declaration form must be completed and submitted to the Hong Kong Department of Health on arrival. Passengers can submit their details by filling out the online form, Link opens in a new window operated by external parties and may not conform to the same accessibility policies as Cathay Pacific prior to departure – upon completion, a QR code (valid for 48 hours) will be provided to present to officials on arrival.

All passengers arriving into Hong Kong will be required to undergo a medical test for COVID-19 upon completion of all health, immigration, customs and quarantine clearance requirements.

The test, which involves providing a saliva sample, will be conducted by medical professionals at the Department of Health Temporary Specimen Collection Centre at the Asia World Expo building. Passengers will receive directions and assistance when leaving the baggage claim area. Additionally, passengers will be required to wait for their test results.

Quarantine measures

The latest compulsory quarantine requirements for all passengers can be found on the Hong Kong SAR Government’s COVID-19 website, Link opens in a new window operated by external parties and may not conform to the same accessibility policies as Cathay Pacific

Transit restrictions

In this first phase, transiting to and from destinations in mainland China is not available.

All sea-to-air ferry services (Greater Bay Area to Hong Kong) and air-to-sea ferry services (Hong Kong to Greater Bay Area) are also suspended.

New Flight bookings

Please note that we are currently updating our booking systems to reflect the new transit requirements, which will be made available as soon as possible. We apologise if you cannot book your desired itinerary immediately.

Perth may emerge as key Qantas Australian gateway with new nonstop fights.

qantas
Photos: Qantas

More nonstop Qantas flights from Perth to London and Europe could emerge as passengers flock to nonstops to avoid stopping in South East Asia.

According to a report by Linus Bauer, Managing Consultant at Bauer Aviation Advisory, in the next 24-36 months, the majority of health-conscious travellers will favour direct flights more than one-stop journeys via South East Asia or the Gulf, leading to possible higher willingness-to-pay in all cabin classes and thus spike in demand for an additional Perth-London service.

“Qantas’ launch of the Perth-London service in 2018 has exceeded all expectations, by capturing a significant market share of 24 per cent in the first year of its operations, claiming average load factors above 90 per cent, and achieving the highest net promoter scores in its entire network,” said Mr Bauer.

“The option of bypassing a hub in the area of an outbreak can be considered as one of the additional sources of demand for direct services, driven by the fast-changing behaviour of health-conscious corporate and travellers visiting friends and relatives (VFR).”

Mr Bauer adds that the other issue with the transit stop model could be “the implementation of additional health and safety-related measures (for in-transit passengers) could cause larger complexity and thus increasing costs.”

“The (COVID-19) crisis could be also seen as a trigger for an early phase-out of older/large aircraft and the acquisition of newer aircraft with long-range capabilities and lower cabin density.”

Mr Bauer says it could lead to new market opportunities for airlines, like British Airways (and Qantas) with its heavy premium configuration on 787s, to bypass hubs on thin routes.

The report, published on the City University London website, makes a big play of Perth as a gateway to Australia.

“After the launch of Qantas’ service, Perth has become an increasingly important and viable gateway for ULH (Ultra-Long Haul) operations between Australia and the UK to date.”

Qantas’s plan was to introduce Perth to Paris and Perth to Frankfurt nonstop flights but they were put on hold after a dispute flared with Perth Airport over passenger charges.

That dispute may be thawing.

Mr Bauer adds that “Perth’s geographical location is one of the key benefits speaking for the establishment of a hub in Western Australia, the so-called “door to Australia” by providing a large domestic network for feeder traffic.”.

“Having a large and diverse domestic market is one of the competitive advantages for Qantas. The strong historical ties between both countries on many levels may lead to an ease of restrictions for direct travelling in the near future.”

“The Perth-London route may be one of the first reactivated routes in Qantas’ international network. However, the establishment of an ‘air travel bubble’ largely depends on the development of the severity and spread of COVID-19 in both countries in the upcoming months.”

In the post-crisis era, new opportunities for Qantas arise says Mr Bauer.

“Launch of new services between Australia and Europe/U.S., driven by factors including the change in consumer behaviours, the geographical location of cities, deployment of efficient aircraft, ongoing travel restrictions and thus increasing demand for direct and domestic feeder services.”

Boeing to re-start 737 MAX production

737 MAX
Photo: Boeing

Boeing has resumed production of the 737 MAX at the company’s Renton, Washington factory.

The restart is at a low rate as the company implements more than a dozen initiatives focused on enhancing workplace safety and product quality.

“We’ve been on a continuous journey to evolve our production system and make it even stronger,” said Walt Odisho, vice president and general manager of the 737 program.

“These initiatives are the next step in creating the optimal build environment for the 737 MAX.”

Boeing said that during the temporary suspension of production that began in January, mechanics and engineers collaborated to refine and standardize work packages in each position of the factory.

“The steps we’ve taken in the factory will help drive our goal of 100 per cent quality for our customers while supporting our ongoing commitment to workplace safety,” said Scott Stocker, vice president of 737 Manufacturing.

The 737 program will gradually ramp up production this year.

At the same time, Boeing told its employees that work continues to safely return the 737 MAX to commercial service.

Currently, the focus is on software validation and technical documentation required for a certification flight.

Boeing has a backlog of 3,800 737 MAXs.

According to Seeking Alpha quoting Bloomberg Boeing is poised to announce job cuts of its Seattle-area engineering workforce this week.

A spokesman for the Society of Professional Engineering Employees in Aerospace union which represents 17,600 Boeing employees says the company told the union it should expect layoff notices on Friday.

The Puget Sound Business Journal reported Boeing plans to lay off thousands of workers, and a union official confirmed the report that the company had told union leaders to expect cuts of 15-20% of its membership.

 

June shapes up as the start of the airline network rebuild

Airline

June is shaping up as the start of the airline network rebuild according to the world’s leading source of airline schedules OAG

In an update authored by John Grant, OAG says that the 1st and 15th June are dates in the rebuild phase for many carriers.

“Confusion around lockdowns, quarantine requirements and now bi-lateral disputes continue to frustrate airline network planners around the globe as they try and make sense of bridges, corridors and too many dead ends,” said Mr Grant.

“The industry remains in a state of confusion much of it created by others but will work through the consistent lack of clarity.”

The report says that “this week’s capacity is around 28 per cent of the levels offered in the same week last year and cumulatively since the 20th January over 800 million fewer seats have been operated.

READ: Qatar gives passengers peace of mind

“Eight of ten largest regional markets report growth on the previous week with the Southwest Pacific and Lower South America showing the largest weekly growth rates. In the case of the Southwest Pacific, Air New Zealand have increased their weekly capacity by some 45 per cent having added back 34,000 seats while Virgin Australia has also added back a further 10,000 weekly seats.”

The report says China remains by far the largest country market accounting for over one-third (36 per cent) of all global capacity and of the 11 million seats offered in China, some 98 per cent are domestic seats. Similarly, in the US market, which is now less than half the size of its Chinese competitor, 96 per cent of capacity is across the domestic networks.

It adds that the top ten country markets continue to be noticeable for the absence of any European country markets when typically, the United Kingdom, Germany and Spain would feature in such a list. A sneak preview forward to the middle of June would see all three of those markets and Turkey return to the top ten.

“This week’s data has a sense of everyone waiting for June. Airlines have clearly started to add capacity back and are now waiting for signs of response in demand. That capacity rebuild though is only partial and despite that optimism, there is no way that capacity will rebuild exponentially in the coming weeks. Indeed, looking forward over the next six weeks airlines have in the last seven days removed some 38 million international and 25 million domestic seats as their planning horizon finally stretches out from days to a few weeks ahead,” said Mr Grant.

“The early capacity rebuild we are seening is an encouraging sign but nowhere near recovery. The airline industry continues to hang around in corridors of uncertainty awaiting bridges to be built and for the COVID-19 bubble to finally burst. If we could even reach 45 million seats a week by the end of August that would represent a near 50% increase from where we are at the end of May; that would be some achievement but still be less than half of the January capacity. It seems like we have a long and perhaps bumpy journey ahead of us.”

History of the magnificent DC-8

DC-8
Douglas DC-8 on its first flight in 1958

The story of the magnificent Douglas DC-8 is not so much a story about an airplane but rather a story about a dynasty, trust, and integrity. The dynasty – of the Douglas Aircraft Company, the trust – by its founder that long time and loyal engineers would deliver and the integrity – that design shortfall problems would be fixed.

The story of what Richard G Hubler in his book Big Eight calls the “last great airplane” started in 1951. At that time, American Airlines chief and longtime friend of Donald Douglas Snr (Don Snr), Cyrus R. Smith pressured the Santa Monica aircraft builder to build a longer-range version of the hugely popular DC-6 series. Smith wanted to be able to fly non-stop across the USA westbound and Lockheed was promising yet greater performances from its Super Constellation.

Douglas designers, however, were mulling over a jet transport using the new civil JT3 engine, which was being developed from the military J57. While clearly, the future lay in jet transports, the reliability and fuel consumption of jets was not satisfactory at the time. Don Snr told his then VP of Engineering Arthur Raymond that a civil jet transport in 1952 “would not have been a very good aircraft.”

Don Snr was also concerned that airline had invested heavily in piston engine transports and needed time to digest that investment. And in 1951 Douglas dominated world airlines with one advertisement claiming that twice as many people flew on Douglas airplanes than on all others combined.

READ: The art of advertising the DC-8

With Smith ordering 25 – and thus paying the development costs – Douglas announced the DC-7 model in December 1951. The die was cast. Douglas moved engineering talent and resources into the DC-7 model. The year was another blockbuster for Douglas with record sales and the certification of what would become the benchmark of four engine piston airplanes – the DC-6B.

American Airlines ordered the DC-7 in 1952
Douglas committed to the DC-7 for American Airlines in 1952 thus diverting resources away from its jet design. Boeing Historical Archives

In 1952 however, the USAF started talking about a military tanker to replace its KC-97 tankers. In June 1952 Douglas set up a design office to study the emerging USAF requirement and airline applications. On Feb 1, 1953 Douglas told stockholders that more than $1 million had been spent on the project.

But to the north, Boeing’s Bill Allen gambled $16 million in 1952 on a prototype to secure the USAF tanker order. Back in May 1950, Wellwood Beall – VP Engineering for the Boeing Aircraft Company – flew to England on the delivery flight of the last BOAC Stratocruiser. While in England, he saw the De Havilland Comet and recognized that the future of commercial aviation was in the jet-powered airliner and saw a great opportunity for Boeing to overcome Douglas’ lead in airline aircraft sales. In a meeting in April 1952, he convinced the Boeing board. The Boeing jet transport program was underway.

And contrary to popular myth there was nothing secret about what Boeing was doing. It was all written up in its 1952 annual report for all to see.

The late Harold Adams, retired Chief Designer of the Douglas Aircraft Company who worked on the DC-8, told Airways that “Boeing had several advantages over Douglas. Boeing had already designed, built and flown two big swept-wing jet aircraft, the B-47 and the B-52. The B-52 made its first flight in April 1952 powered by the Pratt and Whitney J-57 – a jet engine suitable for an airline transport.” Adams also adds that “Boeing was the USAF’s only supplier of aerial refueling tankers with the KC-97 and the only one with refueling boom experience.”

Boeing was well aware of the USAF’s problem that the tankers were 200 miles per hour slower than the B-47s and the B-52s and in the Cold War environment of the 1950s, this was considered a major weakness. In the touchy environment that existed at the time, the USAF was forced to have slower piston-engined tankers on station mid-ocean all the time “in case” of a scramble emergency for the bombers. A jet-powered tanker, flying at the same speed as the combat aircraft, would eliminate this problem.

The USAF Secretary Harold Talbot asked for proposals for a jet-powered refueling tanker of about 250,000 pounds gross weight in June 1952. The race was now in the open.

While much is made of Boeing’s secrecy building the 367-80, Douglas was actively talking to airlines about its jet transport proposals. The chief engineer was Ivor Shogran but in the background pushing for a jet transport was Don Douglas Jnr, who was anxious that Douglas did not slip behind Boeing. A number of models were suggested – all five across – seating between 80 and 110 passengers. The over-water version sported pylon mounted fuel tanks and had a range of 4,000 miles. By the end of 1954, Douglas had expended over $3 million and 250,000 hours on the DC-8 and had built a mock-up.

Douglas DC-8 mockup
Mock-up of the Douglas DC-8.

Boeing rolled out its Dash-80 on June 14, 1954 as both companies finalized jet tanker proposals. While Boeing had a prototype, there was no great concern at Douglas according to former Douglas engineer and salesman Terry Waddington. In his superb book Douglas DC-8, Waddington recounts that “the general feeling at Douglas was that the government would order a jet tanker from more than one manufacturer.” This was based on the previous purchases of transport aircraft from both Douglas and Lockheed. Waddington recalls that on one occasion Don Douglas convinced the Secretary of the Air Force Harold E Talbot, that an order for the Douglas C-118 would be unfair to Lockheed and that the USAF ought to buy a similar number of the C-121 from Lockheed to which Talbot agreed.

Thus it was a real shock for Douglas when on February 1955 Talbot – pushed by USAF General Curtis Le May – ordered 21 KC-135s from Boeing before the technical evaluation was completed. Don Douglas appealed to Washington at the highest levels but to no avail.

Douglas was on its own but it was in extremely good shape. For the year ending November 30, 1954 Don Douglas reported to shareholders that “in most respects, 1954 was the finest year in the history of the company.” Sales, jobs, earnings, and dividends reached post-war highs. All bank loans were paid and the company had a robust $100 million line-of-credit and a backlog of just over $2 billion. In 1954 Douglas was able to claim that it still delivered almost half of all airliners. Interestingly, 82% of Douglas’ sales were in fact for military fighters and bombers, including the licensed production of Boeing’s B-47.

Douglas board with a model of the DC-8. Harold Adams is center back row.
The Douglas executive team with a model of the DC-8. Harold Adams in centre back row and Don Douglas directly in front of him seated. Boeing historical archives colorised by Benoit Vienne

Douglas announced the go-ahead of its DC-8 design on June 7, 1955, and development costs were estimated at $450 million. The aircraft was to be powered by four JT3L engines rated at 11,000lbs thrust. The range was quoted as at least 3,700 miles with 125 passengers.

In its coverage of the announcement, Aviation Week claimed that the Douglas move was prompted by the belief that they would have a clear shot at the commercial jet market with Lockheed building the Electra for American Airlines and Boeing tied up with the jet tanker business. Boeing, of course, had other ideas.

Donald Douglas with Dc-8 model
Don Douglas Snr, Nat Pashall, Arthur E. Raymond and Ed Burton with a model of the DC-8.

The first customer to announce its intention to order the DC-8 was not Pan Am as is oft quoted but Miami based National Airlines which declared its order for six in August 1955. The pivotal buy, however, was Pan Am’s famous October 13 announcement for 25 DC-8s and 20 707s.  A few weeks later, in a spectacular announcement, Waddington recounts in his book that Don Douglas invited executives from 20 world airlines to Santa Monica after the IATA AGM in New York and with United Airlines’ Pat Patterson announced an order for 30 DC-8s – after Boeing declined to widen the cabin of the 707 to six across.

Bill Patterson signs for 30 DC-8s.
Bill Patterson signs for 30 DC-8s with Don Douglas. The score on that day was DC-8 ahead with 61, Boeing 707 with just 20. Picture colorized by Benoit Vienne

But the smile on Don Douglas’ face was soon to dim. Next to order big jets was Douglas’ longtime friend Cyrus Smith’s company, American Airlines.  Mr Smith had previously been a loyal supporter of Douglas Aircraft. He had earlier talked Douglas into deferring a jet transport in favor of the DC-7 series, but in the end, Smith went for the 707. In a savage ironical twist, Smith cited the fact that “Boeing had a jet flying” as a major reason for American’s decision.

Dan Beard, American’s then-Assistant VP of Equipment Research, provided more insight to the American Airlines choice in Martin Caidin’s 1959 book on the 707. “The 707 had incalculable advantages  in being based on previous experience with three different high-lift, large-wing, swept-wing, long-range airplanes –the six jet B47, the tremendous eight jet B-52 and the 707 prototype.”

Added to this was the fact that by virtue of its tanker business, the 707 was around $500,000 (10%) less than the DC-8. The deal clincher for American was Boeing’s agreement to widen the fuselage of the 707 by 10 inches to match the DC-8.

Interestingly, American’s engineering experts took a dim view of the DC-8’s wing which had a sweep back of 30 degrees while Boeing had gone for 35 degrees. At the time, Beard explained that “this may not seem like much but it is vitally important. The sweep and thickness of the 707 wing made it inherently twenty miles per hour faster in its basic design than that of the DC-8.”

Putting that decision further into a context of the era American then committed to the Convair 990 on a promise of even more speed and its strategy was to have all first class passengers fly the CV990 and economy class on the “slower” 707-such as the allure of speed in the 1960s.

The DC-8 wing, in fact, was to be its Achilles heel but there were many of those in the DC-8 program, claims Harold Adams. “The management of the DC-8 program was another example of management by “blind faith” that had characterized the management of the earlier, successful Douglas transport aircraft programs, but this time the players were different,” notes Adams.

Harold Adams
Harold Adams. Boeing Historical Archives colorised by Benoit Vienne

Adams points the finger at Arthur Raymond who was at the time VP Engineering over three engineering departments – El Segundo, Long Beach, and Santa Monica, where the DC-8 was being designed. “He was never an aggressive leader and backed away almost completely from supervision of the design work being done in these departments. This left the three chief engineers to be the sole managers of the design work in their departments, without any supervision from above.”

Compounding that lack of direct supervision was the appointment of Ed Burton’s Santa Monica division to oversee the DC-8 design. Adams claims that Burton was always on the lookout for radical solutions to problems – which led to a disaster with the DC-8 wing.

According to Adams, “The wing of the DC-8 was entrusted to “Kleck” Kleckner, who had found an airfoil designed by the N.A.C.A. several years before that promised to have lower drag at high Mach numbers than the conventional airfoils.” Adams explains that “conventional airfoils kept their drag low at high Mach numbers by keeping the airflow over the upper surface of the wing below the speed of sound avoiding the formation of “shock waves” over the airfoil. This limited wings swept back at 30 degrees to about M .80, and with a sweepback of 35 degrees, to about M.85. If M.85 could be achieved at a 30-degree sweepback, there would be a considerable advantage to the airplane in lower wing weight and better low-speed characteristics.”

Adams adds that “the N.A.C.A. super-critical airfoil proposed by Kleckner for the DC-8, promised to give low drag at speeds of M.85 with 30 degrees of sweepback, through the use of a blunt nose airfoil designed to have a shock wave near the leading edge, but with a recombined airflow behind the shock that eliminated the high drag associated with the shock wave.”

But the design problem here – unrecognized by Ed Burton and Kleckner — was that this airfoil had never been proven in flight.  Adams explains in his book that “In 1955, calculations and wind tunnel tests did not always correlate with flight tests.” If the “super-critical” airfoil failed to live up to its promise, the drag could be higher than the drag of a conventional airfoil and thus the drag rise on a 30 degree swept wing could start as low as M.75.”  As history would show, this is exactly what happened.

Douglas Dc-8s
Douglas Dc-8s on the flight-line at Long Beach . Photo colorized by Benoit Vienne

Adams rues the fact that an early look at this problem could have been achieved by “flight testing a half size DC-8 wing on a Douglas A3D US Navy attack airplane which had about half the wingspan of the DC-8.” Douglas had guaranteed its customer airlines Mach 84 – so the seeds for disaster were sown.

However, part of the design philosophy for the DC-8 wing sweepback was explained by Ivar Shogran, the DC-8 project engineer, who told Aviation Week in 1955 that “every effort has been made to retain as closely as possible the landing, take-off, and ground handling characteristics of the current (DC-7) transports.” This was to reduce the transition training costs for pilots and maintain safety levels of the day. The DC-8 across the fence speed was only going to be 5kts faster than the DC-7 and the stall speed 4kts faster.

Former Douglas President (1968-72) Jackson McGowan agreed with Adams on the design leadership of the DC-8. “Nothing was getting tied down. Everyone was doing their own thing,” McGowan recounts. McGowan said that there was extensive waste on the program. “We (Douglas) spent $10 million developing our own seat for the DC-8, which was no better than what we could buy off the shelf.”

McGowan was not initially involved with the DC-8 program but was brought in later to try to get it back on track. “Ed Burton wanted to replace the guy directly responsible for the problems with myself but was such a nice guy he just couldn’t do it. Art Raymond discussed this with the old man (Don Snr) and thus I was made Assistant VP of Engineering on the DC-8 and took over the program from the side.” In fact, the problems of the DC-8 led to serious illnesses for Raymond who was forced to resign.

But well away from the design office and manufacturing problems, the reputation for Douglas airplanes was such that, despite the delivery lead of Boeing, airlines were signing up for the DC-8. In fact, as late as 1959, Douglas was able to boast that 19 airlines had ordered DC-8s – more than any other jetliner. And to satisfy airline demands for the new jets, Douglas had embarked on such a frantic production build that ship 14 for Delta was completed two weeks before the DC-8’s first flight. That production rate was to cause problems later.

Douglas DC-8 takes to the air in 1958
Douglas DC-8 takes to the air in May 1958. Boeing Historical Archives

It was not long after the first DC-8 took to the air on May 30, 1958, in front of 95,000 employees and friends, that serious drag problems surfaced – 13% above estimates and 10% above guarantees – with both the wing/engine pod combination and the basic wing shape.

Adams recalls that the “initial JT3C powered DC-8s had an (economical) speed of only Mach .798 – far below the guaranteed Mach .84.” A series of modifications were introduced that included wing slots, wingtip extensions and altering the nose profile of the wing.

Due to the rapid build-up of production to meet delivery demands, the problem for Douglas was that the major modification of re-profiling the nose of the wing could not be introduced until ship 148, although the modifications were available as a refit. McGowan recounts the problem. “The modifications helped but did not solve the situation and Don Snr offered airlines a cash settlement of $230,000 per aircraft.” But while cash settled the airlines’ ire, the loss of performance in most cases did not solve the range shortfall. Don Snr promised to keep working on the problem and that saved many orders,” notes McGowan.

Fixes to reduce drag on the DC-8 meant many hours of outside work. Boeing Historical Archives

Adams adds that “in the effort to increase sales between 1958 and 1965, many models and changes within models were introduced, after the initial DC-8-11 with the 13,500-pound thrust JT3C engine and the DC-8-21 with the 16,800-pound thrust JT4A engine and this drained engineering resources”

Most notable of the advances was the JT3D turbo-fan engine, which in February 1960, was announced by McGowan, who was then VP Commercial Programs. This engine development with its significant reduction in fuel consumption was the key to the development of a fix in the DC-8’s performance.

But there were those in the Douglas Aircraft Company who thought that the DC-8 should be abandoned. The late Don Jnr told Airways in 1997, that “there were those who thought we should cut our losses and exit the civil market.” Don Jnr and McGowan would have none of that – a view also shared by Don Snr.

Don Jnr had been made President of Douglas in October 1957 and between that date and 1962, 10 VPs resigned or were fired in what Fortune magazine headlined the “Bloodbath at Santa Monica.” In 1961 Don Jnr ordered the DC-8 program go on and at the same time, made sweeping changes to the company’s management structure. McGowan was made VP Aircraft Division and Charles Able VP of Missiles and Space.

In May 1958, before the first flight of the DC-8, Pratt and Whitney was converting the “pure jet” JT3C into the “fan jet” JT3D. This engine promised major gains in takeoff thrust and range – compared with the JT3C, and major range gains –compared with the larger JT4. Ship 1 retrofitted with the JT3D fan jets flew on December 20, 1960, and thus the DC-8-50 was born.

Douglas Douglas take a ride in the DC-8
Donald Douglas Snr takes his first DC-8 ride. Boeing Historical Archives colorised by Benoit Vienne

Adams explains that with the Series 50 DC-8 and the turbo-fan engine, the DC-8’s payload was 80,000lbs but it was space limited to just 40,000lbs. A stretch was easy.

And while the stretch was being considered Douglas test pilots were proving that the DC-8 left the competition behind. On August 21, 1961, during a test flight to validate wing design improvements, a DC-8-43 powered by Rolls Royce Conway engines destined for Canadian Pacific exceeded Mach 1 in a dive from 52,090 ft to 42,000ft. Subsequent DC-8 test flights set altitude and range records that were never bettered by first-generation commercial jets.

But that performance had to be turned into orders. McGowan recounts that his team had been working on a variety of improvements for the DC-8. “We needed slimmer pods and major wing modifications,” he told Airways. “Don Jnr told me that we had to achieve a 7% performance improvement in range to go-ahead.”

The numbers started to roll in and key European customer SAS wanted the range to fly Copenhagen – Los Angles with a full payload. Boeing was knocking on the door with a deal to replace the airlines DC-8s and Caravelles with 707-320s and 727-100s. SAS was happy with its Caravelles but pressured Douglas for a better DC-8.

McGowan recounts that he had fellow Douglas engineer Harry Hjorth put the finishing touches on a new model in a hotel room in Stockholm. “The DC-8s wing would have another 3 feet added and, combined with the slimmer engine pod design, would give a 6,000nm range.” To add the few extra seats required by SAS, an 80-inch plug was added (40 inches fore and aft of the wing).

McGowan recalls, after gaining an order for four Model 62 DC-8s from SAS, he called up Bill Mentzer VP engineering at United Airlines. “I said to him, ‘We have a great new airplane with three more rows of seats’ and he barked back at me, ‘What the hell have you done for us? You are up there (in Stockholm) giving away your shirt for someone who is going to buy just four airplanes – what the hell are you doing for us?’

“So that is how we launched the stretched DC-8,” notes McGowan. The program was formally launched in April 1965 with the three models seating between 189 and 269 passengers.

Douglas stretched the DC-8 to give it a new lease of life
The stretched DC-8s gave the program a new lease of life. Boeing Historical Archives.

Adams notes that “all three versions included the early drag reduction improvements including the sharp-nosed 4% leading edge extension and some interior improvements. Cockpit improvements included a cockpit and instrument arrangement similar to the DC-9. Cabin improvements included baggage racks, overhead passenger convenience units, and pull down window shades similar to the DC-9. To permit rapid evacuation of the increased number of passengers, two emergency evacuation exits were added just aft of the wing. The air conditioning system capacity was increased to handle the larger passenger loads, the electrical generators were increased from 20 to 30 KVA each and the belly cargo doors were increased from 36 x 44 inches to 56 x 60 inches to permit more rapid loading of passenger bags and cargo.”

The -61 and -63 models had a fuselage extension of 200 inches ahead of the wing and a 240-inch extension aft of the wing that increased the passenger capacity to 269 passengers, although most airlines used a 249 passenger seating arrangement. The -62 as noted had two 40 inch plugs but, with the -63, featured a host of aerodynamic improvements.

“The engine pods were changed from the earlier pods with side outlets for the fan air, to a “long duct pod” that exhausted the fan air at the rear end of the pod. This gave a more efficient and quieter engine installation. The engine pod was mounted farther forward of the wing on a new pylon. The new “under wing” pylon had no portion of the pylon above the wing leading edge, giving lower drag and better wing airflow,” notes Adams. A 3-foot extension was added to each wing tip, reducing the induced drag in cruise.

Adams recalls that while the DC-8 was now the ultimate airliner of its day, it had one serious drawback that still hampered sales. This related to the aircraft’s large windows that were spaced at 40 inches. When the DC-8 was designed, the head of the Structures Design Group in the Douglas engineering department was Ed Harpoothian. “Harpo – as he was known – was the genius who created for Douglas the most long-lived structures the industry has ever seen. For the DC-8, (with the Comet experience in mind) to prevent fatigue cracks from progressing past the fuselage frames, he used titanium strips to act as “rip stops” at every frame. But one of his requirements for a long-lived fuselage structure was to put windows between alternate frames – at 40-inch spacings.” Adams said that Ed Burton gave Harpo his total support and went along with this design, even though the 707 had windows at every frame – at 20-inch intervals.

“Harpo was single-minded in his field of structural design and was never willing to compromise, even though he could have designed a long-lived fuselage with windows at 20-inch spacing, as shown by the structures of the DC-9 and DC-10,” says Adams. When airlines reduced their seat spacing from the early standard of 40 inches in the late 1950s, the wider spaced windows put the DC-8 at a significant disadvantage because some DC-8 passengers had no window alongside their seats.

Shortcomings notwithstanding, orders for the Super 60 series DC-8s flowed in, vindicating Don Jnr’s and McGowan’s faith in the design. But the challenge now was to move the DC-8, and its new smaller stablemate the DC-9, from popularity to profitability, as Fortune magazine so aptly put it in 1966.

Initially, recounted the late Don Jnr in 1997, everything went well. “In 1965 our profits rose as did our backlog (118%), which was the greatest since 1965.” The glory days of Douglas were returning as it rolled out the world’s largest jetliner the DC-8-61 on January 24, 1966. In 1965, 76 Super DC-8s had been sold compared to just 27 standard models in 1964.

Douglas DC-8 and DC-9s being worked on
The success of the DC-8 and DC-9, the number of models and parts shortages created chaos on the production lines which was to lead to the merger with McDonnell. Boeing Historical Archives.

However, 1966 was a disaster for the company, despite booking another 112 DC-8 orders and 181 more DC-9s – the best peacetime sales ever achieved by the company. The problems are well documented and were due to a number of factors – the rapid production build-up of a multitude of models, the shortage of skilled labor and the chronic shortage of parts due to demands of the Vietnam War. At one stage, DC-8s were being “completed” with 25,000 hours of open items because of parts shortages.

Some also cite Douglas’ policy of using a single source for many parts as a factor. Don Jnr conceded to Airways that “Jack and I were too gung-ho” in their battle to regain market share from Boeing.

Another aspect of the problem is revealed by Wilbur Morrison in his touching book A heart with Wings (Iowa State University Press). Morrison was head of PR at Douglas during the period. He recounts that “when the Aircraft Division was formed in 1960, Harold Hynd, perhaps the company’s most skilled production, and cost-control expert, refused to accept the deputy position under McGowan. Both Douglases joined McGowan in pleading with Hynd to change his mind, but he stubbornly refused. Hynd had expected to replace Ted Conant as Senior VP of Manufacturing when Conant retired, and when the job went to another man he became so incensed that his bitterness against the company’s top officials turned into an obsession.” Morrison adds that Hynd had a strong following of managers who highly respected him and many left the company.

The problems combined to force a merger with McDonnell Aircraft Company of St Louis, the extremely successful military and space manufacturer. The merger was announced on January 1967 and the “first” McDonnell Douglas (MDC) aircraft – the DC-8-63 – was rolled out on March 6.

McDonnell and Douglas executives at the signing of the merger in 1967.
L:R David Lewis – President of McDonnell Aircraft, James McDonnell,- Chairman of McDonnell Aircraft, Donald Douglas – Chairman of Douglas Aircraft Company and Jnr – President of Douglas Aircraft Company.

The impact of that merger was far-reaching on the DC-8. During 1967, the flight test department was able to certify and deliver the first DC-8-62, DC-8-63, DC-8-61CF and DC-8-62CF, while the sales department sold another 73 Super 60 series and three -53s were ordered. Better still, the production department performed a near miracle with 195 DC-8s and DC-9s delivered – well up on the 100 the year before. Open items on the DC-8 fell dramatically to just 50 hours.

Despite the lure of the DC-10, the sales team chalked up another 35 sales in 1968, while delivering DC-8s at a record rate of basically two per week for 102. All those deliveries were either on, or ahead of, schedule. However, airlines became focused on wide-body solutions with the 747, DC-10 and Tristar causing orders for the DC-8 to became a mere trickle early in the 1970s. At the end of 1971, McDonnell Douglas announced that the last of the 556 DC-8s (a -63) would be delivered in mid-1972 to SAS – ironically the airline that had kicked off the Super 60 program.

While McGowan retired from McDonnell Douglas in 1972 as President of Douglas Aircraft Division, his involvement in the DC-8 still had another lease of life with the Super 70 Series program. New noise standards threatened to cut short the life of the DC-8s in the late 1970s with tens of thousands of hours of structural life left. The Super 60 series DC-8s were prime re-engine candidates.

MDC looked at several options including one to fit de-rated DC-10 engines on the Super 60 DC-8s. In 1975 General Electric started talking to airlines about fitting the new very quiet 22,000lb CFM-56 to the DC-8 but the noise regulations were still fluid and the airlines preferred to wait. In March 1977 the US Congress outlined new regulations for compliance with Stage 3 by 1985.

Responding quickly, McGowan formed Cammacorp in 1977 to act as a management contractor for the retrofitting of DC-8s. Talks started immediately with GE on the CFM-56 engine. Interestingly, McGowan recounts that although MDC had originally been lukewarm, he suddenly found that in May 1977 the manufacturer was talking to DC-8 operators about retrofitting. Complicating matters, Pratt and Whitney announced its JT8D-209 rated at 19,000lbs.

The P&W installation – which would be handled by the engine maker – was the simplest­­, but Flying Tigers was concerned about its night cargo operations with thrust cutbacks after take-off becoming a probability. MDC dropped out of the management role and, after lengthy negotiations, McGowan was able to announce in May 79 that he had 78 orders from seven airlines for the CFM-56 powered Super 70 series.

Cammacorp contracted MDC Long Beach for engineering support while conversion work was completed by MDC’s Tulsa plant, Delta, Air Canada and UTA Industries. In all, 110 DC-8s were converted when the program wound down in 1986. The Super 70s were about 70% quieter than the Super 60 Series and between 18% and 25% more fuel efficient than the JT3D, depending on the model.

As late as 2004 there were still 159 DC-8s – mostly Super 60 and 70s – still in active operation around the globe.

However, the GFC and fuel hikes put paid to the working life of the DC-8 and by 2017 only a handful remain in active service with NASA and some relief organizations.

NASA DC-8 -72 over Antarctica
NASA still operates a DC-8 Super 72 for atmosphere testing

The last word on the DC-8 saga goes to Richard G Hubler, who wrote in his book The Big Eight that the DC-8 was “the last of the pure blooded, thoroughbred line.” He commented that what “streamline monsters” follow was of no concern for the DC-8. “By that time she will have placidly fulfilled her mission and retired to the pages of history to join her honored ancestors. Men will have known her intimately and grown to love her, and she will have been faithful to them in her fashion.”

Sixty years after those words were penned, the DC-8 is still a thoroughbred and admired by all who love aviation. She stops airplane lovers in their tracks wherever she goes.

Authors Note: A number of quotes attributed to Harold Adams were taken in an interview in 1997 while others are quoted with permission from the late Mr Adams from his excellent book “The Inside Story-The rise and fall of the Douglas Aircraft.” The author also assisted Mr Adams with the compilation and editing of that book.

 

 

 

 

Magnificent color images capture glamorous hostesses

Airline hostesses have always been the focus of glamour, particularly in the 50s and 60s.

Aircraft manufacturers, like Boeing, and airlines have always used them to highlight new aircraft and new passengers features.

SEE: Boeing 777X test program accelerates. 

The following images from the vaults of AirlineRatings.com showcase many of the great airlines of the past and a few that have survived through to the present day.

Hostesses have brought galmour to airllines
The first airline hostesses flew for United Airlines in 1930. Colorized by Benoit Vienne.

The Douglas DC-3 (below) in the 1930s brought an entirely new level of safety and comfort to flying.

Hostesses have brought galmour to airllines
Hostess attends to a passenger on a corporate DC-3. Colorized by Benoit Vienne.

The Douglas DC-4E followed the DC-3 but was too luxurious for airlines who wanted a leaner more economical model.

Hostesses have brought galmour to airllines
Hostess attends to mother and child on the Douglas DC4E in 1939. Colorized by Benoit Vienne.

After WW11, commercial aviation was dominated by the Douglas DC-6 and DC-7 (below) and the Lockheed Constellation series.

Hostesses have brought galmour to airllines
Hostess greets passengers on a Pan Am DC-7C. Colorized by Benoit Vienne.
Hostess brought galmour to ailrines
Lounge on board a Lockheed Constellation

Qantas was a big user of the Lockheed Constellation and launched the world’s first around the world service in 1957. The hostesses look more like matrons in their long white outfits.

Hostess brought glamour to ailrlines
Qantas Super Constellation in Auckland. Colorized by Benoit Vienne.
Hostesses brought glamour to flying
Hostess and Steward on board a BOAC Constellation. Colorized by Benoit Vienne.

Into the jet era, United Airlines offered a male-only flight between New York and Chicago on its French Caravelles.

Hostesses brought glamour to ailrines.
Hostess lights up cigars for male passengers. Colorized by Benoit Vienne.
Hostess brought glamour to flying
Ansett-ANA hostess serving drinks.
Hostesses brought glamour to flying
Braniff hostesses in the mock-up for the Boeing supersonic transport.

New color images revealed of the giant of aerospace

New colorized images of unquestionably the giant of aerospace, Donald Douglas Snr, have been completed by French master colorizer Benoit Vienne.

Commissioned by AirlineRatings.com Mr. Vienne, a history student, who lives in France, has done a magnificent job bringing to life Boeing Historical Archive images of Mr. Douglas as well as other aerospace executives.

The first image in this selection is a picture of US President Franklin D Roosevelt presenting Donald W. Douglas Snr with the Collier Trophy in 1935.

Color images bring Donlad Douglas the aerospace giant to life

The second image is of Mr Douglas extreme right with executives and guests about to board the DC-4E.

Color images bring Donlad Douglas the aerospace giant to life

These next images are taken from that test flight in 1939.

Color images bring Donlad Douglas the aerospace giant to life

 

Color images bring Donlad Douglas the aerospace giant to life

The next image below in this selection is again a picture of US President Franklin D Roosevelt but this time in the Douglas Aircraft Factory at Long Beach with Donald Douglas and other executives. Mr. Douglas was charged by President Roosevelt with organizing US aircraft production during WW11.

Color images bring Donlad Douglas the aerospace giant to life

This image below is a fine study of Mr Douglas at his desk during the war years.

Color images bring Donlad Douglas the aerospace giant to life

This image below is a lovely photo of Mr Douglas, his test pilot Carl Cover and longtime friend General Henry Harley “Hap” Arnold. One of Gen. Arnold’s sons married Don Douglas’s daughter.

Color images bring Donlad Douglas the aerospace giant to life

The next picture taken after WW11 is of the Super DC-3 which Mr Douglas tried unsuccessful to interest the airlines in.

Color images bring Donlad Douglas the aerospace giant to life

After the war, Douglas pressed ahead with developments of the DC-4 with the DC-6 and DC-7. This shot is of the Douglas board in Santa Monica with a model of the DC-7 that American Airlines insisted on the company building, which meant its shelved designs for a jet transport.

Color images bring Donlad Douglas the aerospace giant to life

A delightful picture below captures the humor in the staff canteen with fellow executives.

Color images bring Donlad Douglas the aerospace giant to life

This picture below is one of my favorites of United’s Bill Patterson and Don Douglas at the signing of the order for 30 DC-8s. The score with the 707 at that moment was DC-8, 61 (Pan Am 25, United 30 and National 6) and the 707 just 20 from Pan Am.

READ: History of the magnificent DC-8

Color images bring Donlad Douglas the aerospace giant to life

A great shot of Mr. Douglas with models of all the Douglas Aircraft commercial models.

Color images bring Donlad Douglas the aerospace giant to life

Celebrities were a big part of aviation in the 1940s and 50s. This shot below captures Mr Douglas with Clark Gable.

Color images bring Donlad Douglas the aerospace giant to life

Another of my favorite shots is Mr Douglas on his first DC-8 ride in 1959.

Color images bring Donlad Douglas the aerospace giant to life

Possibly my all-time favourite of Mr Douglas and his son Jnr on the production line of the DC-9, which was, with the Super DC-8s, about to turn the company’s fortunes around.

Color images bring Donlad Douglas the aerospace giant to life

The next image shows the DC-9 with all the key Douglas executives and engineers responsible for the program.

Color images bring Donlad Douglas the aerospace giant to life

Unfortunately, the success of the DC-9 and Super DC-8s came at a time of severe parts shortages because of the Vietnam War. The rapid ramp-up in production caused chaos in the plant and forced a merger with McDonnell Aircraft Company. That first aircraft from that merger was the DC-10 and at the rollout Mr Douglas (left) is joined by Mr McDonnell and US VP Spiro Agnew.

Color images bring Donlad Douglas the aerospace giant to life

At the delivery of the first DC-10s to American and United Mr. Douglas is joined by famous American Airlines President C.R. Smith (Left), Gloria Swanson and then AA President George Spader.

Color images bring Donlad Douglas the aerospace giant to life

 

Qatar Airways gives passengers options and peace of mind.

Qatar
Qatar's Boeing 777-300ER lands in Canberra. Photo: Qatar/© Kurt Ams

Never has planning an overseas trip been more uncertain so Qatar Airways is taking out all the uncertainty with a series of initiatives.

The airline is offering more choices and greater flexibility so you can have the confidence to plan now and travel when you are ready.

This includes the introduction of the following for bookings made up to December 31, 2020.

Hold on to your ticket: Keep your ticket and use it when you are ready as it’s now valid for two years.

Unlimited changes: Change your travel date, origin or destination free of charge, as often as you need.

Swap for Qmiles: Swap your ticket for Qmiles, 100 qmiles for every USD 1, and spend them on your next flight.

Exchange for future value: Exchange your ticket for a future travel voucher with 10% additional value. Vouchers are now valid for two years.

Refund your ticket: Qatar Airways will refund your ticket to the original form of payment if your flight gets cancelled.

READ: Airfares would be at First Class levels if social distancing enforced. 

Qatar Airways is also leading the way in making flying the safest form of transport from an operational and health perspective.

Qatar Airways maintains the very highest levels in airline safety, hygiene standards and procedures where its passenger’s experience remains the top priority.

The airline’s fleet is one the world’s youngest with the state-of-the-art 787s and A350s backed up by 777s and A380s for long-haul.

The airline is continually reviewing its processes for ensuring cabin cleanliness and all aircraft are disinfected regularly as part of the normal cleaning process and has led the industry since the Coronavirus started to spread.

After each flight into Doha, the aircraft interiors go through rigorous fumigation with all surfaces wiped down with special disinfectant.

See video here

Armrests, tray tables, video screens, sidewalls all get the treatment, while seat covers are removed. Even the ceiling is cleaned to a factory new condition.

Qatar cleaning

But this is only the start with the airline’s staff trained with the latest hygiene protocols and cleaning procedures, using products recommended by the World Health Organization (WHO) and the International Air Transport Association.

Pakistan A320 crashes at Lahore

A320
Credit: Aero Images

A Pakistan International Airlines A320-200, registration AP-BLD performing flight PK-8303 from Lahore to Karachi (Pakistan) with 90 passengers and 8 crew, has crashed on its second or third attempt to land.

Over 100 dead have been reported with many on the ground losing their lives.

Aviation Herald reported that it had aborted the approach to Karachi due to problems with extension of the landing gear and performed a go-around.

The website said that “while on second final approach the crew declared Mayday repeatedly reporting they had lost both engines. The aircraft lost height and impacted a residential area called Model Colony, featuring concrete multistorey buildings east of the aerodrome (presumably while on final approach to runway 25L) and burst into flames.”

However other reports suggest 3 attempts to land. There was not much post-crash fire so one area of investigation will be fuel starvation suggests renown former crash investigator Greg Feith.

Airbus said:

“Airbus regrets to confirm that an A320 aircraft operated by Pakistan International Airlines was involved in an accident during flight #PK8303 from Lahore to Karachi on May, 22 2020.

Initial reports indicate there were 91 passengers and 8 crew members on-board.
Our thoughts are with all those affected.

At this stage, Airbus has no confirmed information concerning the circumstances of the accident…”

Another area of concern for multiple engines failing is bird strikes. Information provided to me by aviation colleagues in the area is that there has been an increased amount of bird hits near Karachi airport. The reason for this is increasing amounts of trash dumped in the area or in close proximity to the airports.

READ: Exciting COVID19 vaccine update.

According to AP witnesses said the Airbus A320 appeared to attempt to land two or three times before crashing in a residential area near Jinnah International Airport.

The residential area on the edge of the airport known as Model Colony is a poor area and heavily congested.

AP said that a resident of the area, Abdul Rahman, said he saw the aircraft circle at least three times, appearing to try to land at the airport before it crashed into several houses.

Air France retires its A380 super jumbo fleet.

A380
Photo: Eric Salard, Wikimedia Commons

Air France has retired its A380 superjumbo fleet according to FlightGlobal.

The airline had planned to ground the fleet from 2022 but the COVID-19 disaster has brought forward those plans.

Air France-KLM said: ”Initially scheduled by the end of 2022, the phase-out of Airbus A380 fleet fits in the Air France-KLM group fleet simplification strategy of making the fleet more competitive, by continuing its transformation with more modern, high-performance aircraft with a significantly reduced environmental footprint.”

According to FlightGlobal Air France-KLM says the impact of the A380 phase-out write-down is estimated at €500 million and will be booked in the second quarter of 2020.

In November last year, Air France CEO Anne Rigail told AirlineRatings that “the A350 and 787 made the A380 obsolete.”

Air France A380
Air France CEO Anne Rigail. Photo: Andreas Spaeth.

“Operationally it (A380) has always been a very difficult aircraft, you need specific ramp equipment, you need to rebuild runways and taxiways, you need special boarding ramps.

“I say this because I was working at our CDG hub when the A380 arrived – operationally it has always been problematic. Because you even need special training for everyone on the ramp, I have never seen this before.

“In comparison, it’s so easy to train people to handle an A350. But when the A380 came to Air France in 2009, it replaced two aircraft types, so on the cost side, it wasn’t too bad.

“Since the efficiency of the A350 and the 787 is the same, but with less capacity and more flexibility, you can put them on any route. So, of course, the A380 is no longer useful. And we have all kinds of problems with it – related to the structure, the engines. And not only now when the aircraft gets older – it has always been difficult with the A380.”

But Rigail noted last year that “customers love this aircraft and they still do. It’s quiet, it’s big, it’s beautiful. I like to see A380s in the morning when they take off. But now we feel it’s a constraint, but it’s a bit sad that Airbus now stops production.

 

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